Did an oil change this weekend and since I hadn't cleaned the oil tank yet, I did that. I've decided to do my oil changes at 30-hour intervals. My detailed checklist for oil changes is at the bottom of this post.
Oil drained....
- If replacing spark plugs (every other oil change), gap 8 of them to 0.6mm (0.023") to 0.7mm (0.027")
- Warm-up engine to operating temperature
- Remove upper cowl
- Remove keys!
- Detach air intake from the NACA duct
- Remove lower cowl
- Burp engine
- Get sample container
- Put on gloves (there's lead in that oil!)
- Remove drain plug bolt (using 17mm and 19mm wrenches (the 19 is used to hold the tank nut so you're not twisting the tank))
- Drain oil - Take a sample from mid-stream of oil draining for oil analysis (I use Blackstone Labs)
- If cleaning the tank (every third oil change) ( Video Part 2 below for how to clean the tank of lead sludge):
- Loosen top cover and two worm clamps
- Remove tank and clean
- Reinstall tank and cover
- Safety wire cover latch
- Reinstall drain valve with new crush washer to 25Nm (18.5 ft-lb) (Groove facing down)
- Safety wire drain plug bolt
- Prepare a new filter with an oiled gasket surface
- Remove oil filter, protecting components underneath with paper towels/towel since oil will leak
- Put on new filter until fully touching
- 3/4 more turn
- Magnetic plug:
- Remove safety wire
- Use paper towels to protect parts from dripping oil
- Use 16 mm socket to loosen (may need a long-armed wrench)
- No whiskers longer than 3mm in length
- It should feel like a fine metallic paste
- Clean plug and re-install to 25 Nm (18.5 ft-lb) (Really should be 100 in-lb (8.33 Ft-lb) because threads are oiled)
- Safety wire
- Remove dipstick (so you’re not covering it in oil)
- Add 2.5 L
- Turn prop 20+ times
- If replacing spark plugs (every other oil change)
- Remove spark plugs and inspect (see below)
- Inspect cylinders & valves with a boroscope
- Put thermal paste sparingly on spark plugs threads (3 threads closest to electrodes should be clean) and install to 20 Nm (177 in-lb)
- Put lower cowl on
- Reattach air intake to the NACA duct
- Run engine to operating temp and make sure oil pressure rises within 30 seconds
- Remove keys
- Check for leaks
- Burp engine
- Check level before adding the final .5 L (Should be in the upper half of the min/max range (max if you're going on a long flight))
- Put upper cowl on
- Note Engine Time & Total Time in Engine Logbook
- Cut open the oil filter to inspect.
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