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Friday, November 11, 2022

I got my shipment of the new brush (actually I ordered 3 in case of future failures) from New Zealand.  3 days door-to-door.  Not bad.

The assembly before starting.  I had already desoldered and removed the wire from the center pad.


Now, this step threw me off...  The instructions for replacing the brushes say to curl the lead 3 times around a small screwdriver.  That seemed so specific that I assumed that was an essential part of the finished assembly.  So, I threaded the lead up the channel and through the hole and soldered it with that curl in place.  Turns out that's not how it's supposed to be.  The instructions actually say, in the next step, to pull it taut.  But, my brain kind of skipped that because of the previous instructions to curl it.  After it was already soldered in and partially assembled, it dawned on me that that had to be wrong (because the brush was easily falling out).  So, I desoldered it again and did it without the curling.  Now it looked like the other 2 brushes.  I've asked Airmaster support why that instruction is there, but haven't heard back yet (they wanted feedback on the instructions).

This photo was taken when the curl was still there...

Soldered in place.

Assembled and ready to be put back on top of the sliprings.  You have to compress the brushes into the assembly nearly all the way to get it on top of the sliprings and attached to the gearbox.  Tricky maneuver...


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